Login | Register

Numerical modeling of aerosol deposition process

Title:

Numerical modeling of aerosol deposition process

Yeganeh, A. Zabihi, Jadidi, M., Moreau, C. and Dolatabadi, Ali ORCID: https://orcid.org/0000-0001-6416-351X (2019) Numerical modeling of aerosol deposition process. Surface and Coatings Technology . ISSN 02578972 (In Press)

[thumbnail of Dolatabadi-2019.pdf]
Preview
Text (application/pdf)
Dolatabadi-2019.pdf - Accepted Version
Available under License Creative Commons Attribution Non-commercial No Derivatives.
13MB

Official URL: http://dx.doi.org/10.1016/j.surfcoat.2019.04.094

Abstract

Aerosol Deposition (AD) method is an emerging coating process for deposition of ceramic particles for industrial applications such as MEMS, fuel cells, optical devices and radio frequency components. In this process, various parameters such as nozzle geometry, powder size and type, pressure inside the deposition chamber, and carrier gas flow rate have significant influence on the in-flight particle behavior before impact, and therefore, on the coating properties. In this study, a two-way coupled Eulerian-Lagrangian model is used to study the effects of gas flow rates and substrate location on the gas flow characteristics, bow shock near the substrate, and more importantly on the particle velocity and trajectory upon impact. The study is carried out with a rectangular sonic nozzle. To validate our simulations, locations of the Mach disks in highly under-expanded free-jet conditions are compared with the theoretical and experimental results in the literature. Two different computational geometries are utilized; a 2D planar and a quarter slice of 3D. It is found that, for the rectangular nozzle, the 3D geometry produces more accurate results and can capture the axis-switching phenomenon. Moreover, it is observed that the gas flow structure as well as the in-flight particle behavior obtained from 2D and 3D geometries are almost identical before the Mach disk. In addition, two different drag expressions are employed and it is shown that the influence of Mach and Knudsen numbers on particle behavior in vacuum condition is significant.

Divisions:Concordia University > Gina Cody School of Engineering and Computer Science > Mechanical, Industrial and Aerospace Engineering
Item Type:Article
Refereed:Yes
Authors:Yeganeh, A. Zabihi and Jadidi, M. and Moreau, C. and Dolatabadi, Ali
Journal or Publication:Surface and Coatings Technology
Date:2 May 2019
Funders:
  • Natural Sciences and Engineering Research Council of Canada (NSERC)
Digital Object Identifier (DOI):10.1016/j.surfcoat.2019.04.094
Keywords:Aerosol deposition; Vacuum; Highly under-expanded jet; In-flight particle behavior; Drag force; Mach disk
ID Code:985398
Deposited By: Michael Biron
Deposited On:17 May 2019 19:35
Last Modified:30 Apr 2021 01:00

References:

P.L. Fauchais, J.V.R. Heberlein, M. Boulos Thermal Spray Fundamentals from Powder to Part Springer, New York (2014)

J. Akedo Aerosol deposition of ceramic thick films at room temperature: densification mechanism of ceramic layers J. Am. Ceram. Soc., 89 (2006), pp. 1834-1839

J. Akedo Room temperature impact consolidation (RTIC) of fine ceramic powder by aerosol deposition method and applications to microdevices J. Therm. Spray Technol., 17 (2008), pp. 181-198

D. Hanft, J. Exner, M. Schubert, T. Stocker, P. Fuierer, R. Moos An overview of the aerosol deposition method: process fundamentals and new trends in materials applications J. Ceram. Sci. Technol., 6 (2015), pp. 147-182

J. Akedo Aerosol deposition method for room-temperature ceramic coating and its applications Shigeyuki Somiya (Ed.), Handbook of Advanced Ceramics: Materials, Applications, Processing, and Properties (2nd ed.), Elsevier (2013), pp. 847-860

K. Naoe, M. Nishiki, A. Yumoto Relationship between impact velocity of Al2O3 particles and deposition efficiency in aerosol deposition method J. Therm. Spray Technol., 22 (2013), pp. 1267-1274

S. Crist, D.R. Glass, P.M. Sherman Study of the highly underexpanded sonic jet AIAA J., 4 (1966), pp. 68-71

J. Akedo, M. Lebedev Influence of carrier gas conditions on electrical and optical properties of Pb(Zr,Ti)O3thin films prepared by aerosol deposition method Jpn. J. Appl. Phys., 40 (2001), pp. 5528-5532

M. Lebedev, J. Akedo, K. Mori, T. Eiju Simple self-selective method of velocity measurement for particles in impact-based deposition
J. Vac. Sci. Technol. A, 18 (2000), pp. 563-566

J. Kwon, H. Park, I. Lee, C. Lee Effect of gas flow rate on deposition behavior of Fe-based amorphous alloys in vacuum kinetic spray process Surf. Coat. Technol., 259 (2014), pp. 585-593

H. Katanoda, K. Matsuo Gasdynamic simulation of aerosol deposition method Mater. Trans., 47 (2006), pp. 1620-1625

C.B. Henderson Drag coefficients of spheres in continuum and rarefied flows AIAA J., 14 (1976), pp. 707-708

J.J. Park, M.W. Lee, S.S. Yoon, H.Y. Kim, S.C. James, S.D. Heister, S. Chandra, W.H. Yoon, D.S. Park, J. Ryu Supersonic nozzle flow simulations for particle coating applications: Effects of shockwaves, nozzle geometry, ambient pressure, and substrate location upon flow characteristics J. Therm. Spray Technol., 20 (2011), pp. 514-522

M.W. Lee, J.J. Park, D.Y. Kim, S.S. Yoon, H.Y. Kim, D.H. Kim, S.C. James, S. Chandra, T.Coyle, J. Ryu, W.H. Yoon, D.S. Park Optimization of supersonic nozzle flow for titanium dioxide thin-film coating by aerosol deposition J. Aerosol Sci., 42 (2011), pp. 771-780

H. Park, H. Kwon, C. Lee Inflight particle behavior in the vacuum kinetic spray process J. Therm. Spray Technol., 26 (2017), pp. 1616-1631

ANSYS Inc ANSYS FLUENT Theory Guide USA (2012)

D.M. Chun, J.O. Choi, C.S. Lee, S.H. Ahn Effect of stand-off distance for cold gas spraying of fine ceramic particles (<5 μm) under low vacuum and room temperature using nano-particle deposition system (NPDS) Surf. Coat. Technol., 206 (2012), pp. 2125-2132

ANSYS Inc ANSYS CFX-Solver Theory Guide USA (2006)

L. Schiller, Z. Naumann A drag coefficient correlation Z. Ver. Deutsch. Ing., 77 (1935), pp. 318-320

S.D. Johnson, D. Schwer, D.S. Park, Y.S. Park, E.P. Gorzkowski Deposition efficiency of barium hexaferrite by aerosol deposition Surf. Coat. Technol., 332 (2017), pp. 542-549

J.F. O'Hanlon A User's Guide to Vacuum Technology (3rd ed.), Wiley, New York (2003)

M. Jadidi, S. Moghtadernejad, A. Dolatabadi A comprehensive review on fluid dynamics and transport of suspension/liquid droplets and particles in high-velocity oxygen-fuel (HVOF) thermal spray Coatings, 5 (2015), pp. 576-645

M. Jadidi, S. Moghtadernejad, A. Dolatabadi Numerical modeling of suspension HVOF spray J. Therm. Spray Technol., 25 (2016), pp. 451-464

M. Jadidi, A.Z. Yeganeh, A. Dolatabadi Numerical study of suspension HVOF spray and particle behavior near flat and cylindrical substrates J. Therm. Spray Technol., 27 (2018), pp. 59-72

C. Crowe, J.D. Schwarzkopf, M. Sommerfeld, Y. Tsuji Multiphase Flow With Droplets and Particles (2nd ed.), CRC Press, Boca Raton, FL (2011)

E. Loth Compressibility and rarefaction effects on drag of a spherical particle AIAA J., 46 (2008), pp. 2219-2228

L. Talbot, R.K. Cheng, R.W. Schefer, D.R. Willis Thermophoresis of particles in a heated boundary layer J. Fluid Mech., 101 (1980), pp. 737-758

Y.A. Cengel Heat and Mass Transfer: A Practical Approach (3rd ed.), McGraw-Hill, New York (2006)

Y.A. Cengel, M.A. Boles Thermodynamics: an Engineering Approach (eighth ed.), McGraw-Hill, New York (2015)

J.M. Gorman, E.M. Sparrow, J.P. Abraham Slot jet impingement heat transfer in the presence of jet-axis switching Int. J. Heat Mass Transf., 78 (2014), pp. 50-57

M. Jadidi, M. Mousavi, S. Moghtadernejad, A. Dolatabadi A three-dimensional analysis of the suspension plasma spray impinging on a flat substrate J. Therm. Spray Technol., 24 (2015), pp. 11-23

H. Katanoda, M. Fukuhara, N. Iino Numerical simulation on impact velocity of ceramic particles propelled by supersonic nitrogen gas flow in vacuum chamber Mater. Trans., 48 (2007), pp. 1463-1468

G.G. Joseph, R. Zenit, M.L. Hunt, A.M. Rosenwinkel Particle-wall collisions in a viscous fluid J. Fluid Mech., 433 (2001), pp. 329-346

P. Gondret, M. Lance, L. Petit Bouncing motion of spherical particles in fluids Phys. Fluids, 14 (2002), p. 643

M.A. Gallis, D.J. Rader, J.R. Torczynski A generalized approximation for the thermophoretic force on a free-molecular particle Aerosol Sci. Technol., 38 (2004), pp. 692-706
All items in Spectrum are protected by copyright, with all rights reserved. The use of items is governed by Spectrum's terms of access.

Repository Staff Only: item control page

Downloads per month over past year

Research related to the current document (at the CORE website)
- Research related to the current document (at the CORE website)
Back to top Back to top